303 Multifunctional Busbar Processing Machine
Fenghua CNC multifunctional busbar processing machine integrates punching, cutting, and bending functions into one machi…
Professional 3-in-1 Busbar Processing Machine Manufacturer
Fenghua CNC is a professional busbar processing machine manufacturer, with 3-in-1 busbar processing machines as one of our core product lines. With more than 10 years of experience in R&D and manufacturing, we are committed to providing high-quality busbar processing equipment for electrical manufacturers worldwide.
The 3-in-1 busbar processing machine integrates punching, cutting, and bending functions into a single machine, making it suitable for various copper and aluminum busbar processing requirements. We offer multiple models and configurations based on different busbar specifications and processing needs, helping customers achieve efficient and reliable busbar production.
3-in-1 Busbar Processing Machine Series
Fenghua 3-in-1 busbar processing machines integrate three independent processing units for punching, cutting, and bending, covering applications from standard 160 × 16 mm busbars to large 300 × 20 mm busbars. Each processing unit is equipped with an independent hydraulic station and a large-capacity hydraulic cylinder. Depending on different processing requirements, customers can choose from 400 kN, 500 kN, and 800 kN pressure configurations.
The three processing units can operate independently or simultaneously, significantly improving busbar processing efficiency. The bending unit is controlled by a CNC system and equipped with a Siemens PLC to ensure stable bending performance, with bending accuracy controlled within ±0.2°.
The machines support the processing of copper and aluminum busbars in various specifications. For customers who require CNC automatic positioning for punching, cutting, and bending, our 3-in-1 CNC busbar processing machine series is also available.
MX-503BSSK Copper Busbar Processing Machine
Fenghua CNC copper busbar processing machine integrates punching, cutting, and bending functions into one machine. Desig…
MX-803BSSK Hydraulic Busbar Processing Machine
Heavy-duty hydraulic busbar processing machine integrating punching, shearing, and bending functions for large-size copp…
How to Choose the Right 3-in-1 Busbar Processing Machine?
Fenghua CNC provides multiple models of 3-in-1 busbar processing machines to meet different customers’ requirements for busbar processing sizes, hydraulic pressure, and production capacity. By comparing the maximum processing range, hydraulic pressure, and equipment configurations of different models, you can quickly select the machine that better meets your production requirements.
If you are unsure which model is suitable for your needs, welcome to contact us. Our engineering team can provide professional model selection suggestions based on your busbar specifications, processing requirements, and production capacity.
| Function | Parameter | MX-303KSSK / MX-303BSSK | MX-503BSSK | MX-803BSSK |
| Punching Unit | Maximum Punching Force | 400 kN | 500 kN | 800 kN |
| Punching Diameter Range | φ4.3–φ34 mm | φ4.3–φ34 mm | φ4.3–φ34 mm | |
| Maximum Punching Thickness | 16 mm | 16 mm | 20 mm | |
| Maximum Punching Width | 160 mm | 260 mm | 300 mm | |
| Shearing Unit | Maximum Shearing Force | 400 kN | 500 kN | 800 kN |
| Maximum Shearing Thickness | 16 mm | 16 mm | 20 mm | |
| Maximum Shearing Width | 160 mm | 260 mm | 300 mm | |
| Bending Unit | Maximum Bending Force | 400 kN | 500 kN | 800 kN |
| Maximum Bending Thickness | 16 mm | 16 mm | 20 mm | |
| Maximum Bending Width | 160 mm | 260 mm | 300 mm | |
| Bending Accuracy | ±0.2° | ±0.2° | ±0.2° | |
| Horizontal Bending | Maximum Width | 100 mm | 120 mm | 120 mm |
| Maximum Thickness | 10 mm | 12 mm | 12 mm | |
| Other Parameters | PLC System | Siemens | Siemens | Siemens |
| Positioning Method | Manual | Manual | Manual | |
| Control System | PLC + Touch Screen | PLC + Touch Screen | PLC + Touch Screen | |
| Number of Touch Screens | 1 | 1 | 1 | |
| Motor Power | 3 × 4 kW | 3 × 5.5 kW | 3 × 7.5 kW | |
| Standard Voltage | 380 V / 50 Hz | 380 V / 50 Hz | 380 V / 50 Hz | |
| Overall Dimensions | 1780 × 1400 × 1200 mm | 1920 × 1560 × 1450 mm | 2060 × 1620 × 1680 mm | |
| Machine Weight | 1.5 T | 1.9 T | 2.3 T |
Note: Our 3-in-1 busbar processing machines are equipped with a standard 380V three-phase power supply. Since voltage standards vary by country and region, please consult our technical engineers before placing an order to confirm that the power supply voltage is compatible and ensure proper machine operation.
Advantages of the 3-in-1 Busbar Processing Machine
Integrated Three-Station Design Saves Space
Punching, shearing, and bending units are integrated into one machine, reducing the floor space required by multiple machines. It also minimizes material transfer between different machines and improves overall processing efficiency.
Three Independent Hydraulic Systems Improve Efficiency
The punching, shearing, and bending units are each equipped with an independent hydraulic drive system. Each station can operate separately according to processing requirements without interfering with the others, reducing waiting time between processes and improving machine utilization.
CNC-Controlled Bending for Higher Accuracy
The bending unit adopts CNC control to precisely control the bending angle according to preset parameters, reducing manual operation errors and improving bending accuracy.
More Than 10 Busbar Processing Functions
By using different tooling and dies, the machine can perform more than 10 busbar processing operations, including punching, shearing, flat bending, edge bending, embossing, and twisting, meeting a wide range of busbar processing requirements in electrical equipment manufacturing.
Applications of 3-in-1 Busbar Processing Machines
Switchgear Manufacturing Solution
Fenghua CNC provides complete switchgear manufacturing solutions based on advanced busbar processing technology. By inte…
New Energy Electrical Equipment Manufacturing Solution
In 1busbar trunking manufacturing, precision machining of slots, holes and bends is critical to ensuring reliable power …
Distribution Cabinet Manufacturing Solution
In high and low voltage switchgear, every connection point must be precisely processed to prevent arcing, overheating an…
Busway Manufacturing Solution
For transformer windings and connections, busbars require precise forming and hole positioning to match core layouts and…
Transformer Manufacturing Solution
EV charging piles demand busbars that balance compact size with high current-carrying capacity, all while meeting strict…
Power Equipment Manufacturing Solution
Communication cabinets and data center equipment require busbars that support high-current loads while maintaining power…
Why Choose Fenghua CNC
15+ Years of Busbar Equipment Manufacturing Experience
Fenghua CNC has specialized in the R&D and manufacturing of busbar processing equipment for more than 15 years. With extensive experience in the development, production, and application of 3-in-1 busbar processing machines, we provide mature and reliable equipment for electrical manufacturers worldwide.
In-House Factory · Strict Quality Control
Fenghua CNC operates its own manufacturing facility. From machine frames and punching, shearing, and bending units to final assembly and factory inspection, the entire production process is completed in-house. Every 3-in-1 busbar processing machine is fully tested before shipment to ensure stable operation and reliable production performance.
Multiple Configurations · Flexible Customization
We provide suitable machine configurations and processing solutions based on busbar material, dimensions, processing methods, and production requirements. Different tonnage options, tooling configurations, and electrical standards can be customized to meet a wide range of production needs.
Exported to 30+ Countries · Full-Process Technical Support
Fenghua CNC equipment has been exported to more than 30 countries and regions. We understand the configuration and application requirements of different markets. From machine selection and solution confirmation to delivery, installation, commissioning, and operator training, we provide full-process technical support to help overseas customers put their equipment into production smoothly.
FAQs
A 3-in-1 busbar processing machine is a type of busbar processing equipment that integrates three functions: punching, cutting, and bending. It is mainly used for processing copper busbars and aluminum busbars. With three independent processing units, the machine can complete various busbar processing operations, including punching, cutting, and bending. It reduces the need for multiple machines, improves processing efficiency, and is widely used in switchgear, distribution cabinet, and electrical equipment manufacturing industries.
A 3-in-1 busbar processing machine is mainly used for busbar punching, cutting, and bending operations. By replacing different dies, the machine can perform various processing operations, including round hole punching, fixed-length busbar cutting, horizontal bending, and vertical bending, meeting the production requirements of different electrical manufacturers.
A 3-in-1 busbar processing machine is mainly used for processing copper busbars and aluminum busbars.
Different models can support busbars with different widths and thicknesses. Customers can select the suitable machine model according to their actual busbar specifications, processing sizes, and production requirements.
When selecting a 3-in-1 busbar processing machine, customers need to consider the maximum busbar processing size, material thickness, production efficiency, and actual processing requirements.
Fenghua CNC provides various models and configurations of 3-in-1 busbar processing machines and can recommend suitable equipment solutions based on customers’ busbar sizes, processing requirements, and production capacity.
Yes. Fenghua CNC can provide customized 3-in-1 busbar processing machine solutions according to customers’ different production requirements.
Customization options include equipment configuration, electrical standards, die solutions, and special processing requirements. Customers can provide busbar specifications or processing drawings, and our engineering team will provide professional solutions.
The standard delivery time for a 3-in-1 busbar processing machine is usually 3–5 working days. For machines with special processing dimensions, customized tooling, or other special requirements, the delivery time will be confirmed according to the final configuration and order quantity.
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